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Get Pricepredicted using selection and breakage functions to be able to optimally model and design grinding circuits. For this purpose, the case of Miduk copper mine in Kerman province, Iran was studied. The samples were taken from primary ball mills feed and were subject to screen analysis to achieve ... is animportant parameter in the modeling of ball
Dec 12, 2016 The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific
Breakage parameters of some minerals and coals ground in a laboratory size ceramic mill ... The design and scale up of ball mills are important issues in size reduction processes, Therefore, various models are used for ... The primary breakage distribution functions were
DYNAMIC ANALYSIS FOR BALL MILL FOUNDATION Y. C. Han1 and F. Guevara2 1 Fluor, 1075 W. Georgia Street, Vancouver BC, V6E 4M7 Canada E-mail:
ing volume in a ball mill, at J = 20 %, and found that the maximum normal breakage rate occurred at an interstitial filling U of approximately 0.4. A more recent study by Fortsch D.S. (2006) showed that the reduction of J leads to an increase in capital and installation costs of the mill-ing equipment. He proposed J = 35 % as optimal ball fill
This paper discusses the process design and layout of the Constancia Project comminution circuit. The circuit consists of a 60 x 113 primary crusher, two 16 MW SAG mills and two 16 MW ball mills. All four mills are twin pinion with wound rotor motor and gearbox drives. Provision for pebble crushing is
Jan 27, 2020 Figure 1: Sliding-abrasion action in a Ball Mill. Figure 2: Cascading-impact action in a SAG mill. Rubber and composite mill lining systems. In the past, grinding mills were typically lined with cast metal linings of varying steel or iron alloys, and lining system selection was typically driven by level of wear protection and cost
Early autogenous primary mills in the United States and Canada influenced the higher aspect ratio design. North America autogenous primary mills had, in the early days, aspect ratios of 3 and this
Optimization of mill performance by using online ball and pulp measurements by B. Clermont* and B. de Haas* Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator. Comminution is responsible for 50% of the total mineral processing cost. In today’s global markets, expanding mining groups are trying
Nov 01, 1992 The discrete element method (DEM) is a proven numerical technique for modelling the multibody collision behavior of particulate systems. This method is used here to study the motion of ball charge in tumbling mills. To get meaningful results, it is essential that the parameters involved in the model be carefully determined
Jun 06, 2016 These mills typically grind ROM ore in a single stage. A large example of such a mill was converted from a single-stage milling application to a semi autogenous ball-mill-crushing circuit, and the application is well described. This refers to high-aspect AG/SAG mills. Ball Charge Motion inside a SAG Mill. With a higher density mill charge
Mar 07, 2019 The direct-fired system with duplex inlet and outlet ball mill has strong hysteresis and nonlinearity. The original control system is difficult to meet the requirements. Model predictive control (MPC) method is designed for delay problems, but, as the most commonly used rolling optimization method, particle swarm optimization (PSO) has the defects of easy to fall into local minimum and non
Jul 12, 2011 4-1-3 power at shaft in kw/m for ball mills of different diameters at different loads and at 75 % critical speed 4-1-4 largest diameter of ball in a ball mill according to size of mill and size of feed 4-1-5 sp. power for a ball mill when grinding materials of different hardness (HGI) to different finenesses 4-1-6 sp. power of a ball mill
Aug 10, 2017 Effect of ball charge distributions and mill types on parameter of particles circularity for fine- and coarse-grained feed are shown in Fig. 6(a and b), respectively. As it can be seen, circularity of particles in all tests is higher for OBM than CBM, for both fine- and coarse-grained feeds. The difference of circularity depends on ball mill types
Apr 01, 1988 Large mill (D 5.0 m (16.5 ft)) performance has been successfully predicted from small scale batch experiment for grinding kinetics and an RTD correlation for transport using population balance models.The effect of ball size must be properly taken into account in the scale-up. A design method that combined the kinetic scale-up findings and the transport of material through the mill has
Feb 20, 2017 The ball size is often in the diameter range of 20-75 mm. The biggest size is chosen when the mill is used as a primary grinding mill. For fine grinding of e.g. sands, balls can be replaced by cylpebs, which are heat treated steel cylinders with a diameter
Sep 01, 2013 Batch grinding tests were carried out using a 25.8*20.8 cm (length*diameter) ball mill equipped with 4 lifters. The L/D ratio in both laboratory ball mill and the plant ball mill was similar. The maximum ball size calculated from Bond formula for plant ball mill (Eq. ) was 30 mm. (5) d B mm = 25.4 F 80 k 0.5 s. g. W i 100 C s 3.281 D
design mill speed, and the maximum design ball charge volume (Barratt, 1989). For single pinion and dual pinion drives, with 21 MW now a distinct possibility, the probability of pinion changes to a higher mill speed should always be considered when set-ting gear ratios, service factors, and motor power ratings
The specifications this above ( F100= 2000 mm and 472 KW power in Pinion for a word index of 11.78 it is just the contractual data of ball mill supplier. At present the secondary cruscher is F100=12mm and work index will be the order of 15 kWh/T according to this above data. Diameter ball mill= 3.2m the length is 4.5 m. thanks lot for your help